Own business: production of packaging materials. Technology and equipment for the production of polyethylene film

Every year around the world, more and more attention is paid to protecting the environment. Scientists are trying to find even more effective ways conservation natural resources and preventing environmental degradation. One of the promising areas of business in modern society is the production of paper bags, which remain the most environmentally friendly and affordable alternative to plastic packaging.

Paper packaging products that are currently available in our country

Unfortunately, in our country paper packaging is not as popular and widespread as in Europe. But still, we should not forget that there are a huge number of food products that are prohibited from being packaged in plastic bags. Otherwise, they may lose their taste and lead to serious poisoning. The production of paper bags is current direction for a businessman, since the demand for this type packaging will increase every year. This will ensure stable growth in profits and awareness of your brand.

Among the most popular types of paper packaging we still have:

• production and printing of paper bags – http://www.giprint.ru/reklamnye-pakety-bumazhnye/ – and bags for food;
• packaging for flowers, soil and organic fertilizers;
• industrial bags that are used for packaging and transportation charcoal And various types construction dry mixtures;
• packaging for fast food, the temperature of which can melt plastic;
• gift wrapping paper.

As you can see, you have many in various ways implementation finished products. In addition, there are other areas in which paper packaging will be a better replacement for plastic. Study the practical experience of our Western colleagues, who have long turned the production of paper packaging into a profitable business.

Advantages of business in the production of paper packaging

Thanks to the low price of raw materials and production equipment, you don’t need very much to start such a business. large amount. In addition, the size of the equipment used is quite compact, which will save on renting production space. At the same time, even a person without experience can work on such equipment, and the sales market for finished products is so vast that within a few months of starting you will need to think about expanding production.

A paper packaging business is an excellent option for a novice entrepreneur who does not yet have enough experience and free resources. cash for development in more serious directions. You can produce packages of various designs with elements applied corporate identity customer company or start producing exclusive gift packaging. It will depend only on you what exactly the finished product will be, its design, and cost. It is advisable at the design development stage to finally decide on your target audience, study competition in the market and carry out marketing research. This way you can bring to the market a truly worthwhile, competitive product that will attract the necessary attention from potential customers.

Having developed a strategy and paid attention to studying needs target audience, you can get regular customers. Among them, the main consumers of environmentally friendly packaging will be:

• industrial enterprises;
• retail chains;
• fast food establishments;
• cooking;
• marketing and advertising agencies;
• souvenir shops.

In addition, you can sell finished products not only wholesale, but also retail directly to the end consumer. To do this, you will need to set up production and pay special attention to the development of high-quality design, since the decision to purchase certain goods largely depends on originality.

Stages of the production process

The production of paper packaging is a simple and quick process that does not require significant time and financial investments. The paper used has a fairly high density and can be reused. The entire production process consists of 6 consecutive stages:

1. Production of blanks according to a pre-developed project. Depending on the scope of use of the finished package, the perforation procedure may not be carried out.
2. Applying a logo or design. For these purposes, various modern methods applications - silk-screen printing, offset printing, flexography. The logo can also be applied to paper using embossing. You can choose the most optimal option for yourself with the help of a qualified specialist from one of the printing houses in your city.
3. Firmware or gluing the bottom of the package.
4. Production of a semi-finished valve product, if the production of closed bags is envisaged.
5. Carrying out fastening of the bottom.
6. Packaging and transportation of finished products.

Depending on starting capital and business plan, you can purchase production lines that are completely different in price and characteristics. Basic set consists of: a machine for multi-layer gluing of workpieces, equipment for forming and gluing bags, stitching machines.

You can gradually expand such production by purchasing new equipment in order to increase production rates. But first, we recommend organizing a small workshop for the production of paper bags, where the volume will not exceed 50 bags per hour. Even this small business at proper management and constant modernization production process will allow us to expand production several times in just a few years. yours main goal at the first stages it will be to attract new customers and retain them using the advantages of your company.

According to experts, the payback period for such a business is up to one and a half years. At the same time, the average level of profitability exceeds 30%. As you can see, this is a truly promising type of business!

The production of paper bags is promising production with a payback period for initial costs of ~1.5-2 years and profitability of ~30%. Organization of the technological process does not require availability specific knowledge and large upfront costs. The ease of entry into this market segment has provoked the presence of many small companies and high level competition and struggle for large orders.

Advantages and disadvantages of a paper bag manufacturing business

Paper bags are made mainly from healthy and inexpensive materials. The production of such products is rapidly gaining momentum. Although plastic bags are practical and easy to use, they are not intended for storing materials such as charcoal. Coffee, flour, spices, sugar, bakery products lose their original properties when stored in plastic bags. Their use is not recommended for packaging building mixtures: alabaster, gypsum, cement, because they promote the formation of condensation. Paper bags are also often used in marketing promotions, because advertising or logos are easily applied to their surface. Let's look at the key advantages and disadvantages of starting a business.

Business plan for the production of paper bags

Main consumers of paper pacts

The main consumers of paper bags are companies, not individuals. The table below describes the main consumers of these products.

Production of paper bags: technological process

The production of paper bags consists of several technological stages.

The first stage is the production of a multilayer paper glued tube (bag blank) with transverse or longitudinal sizing. For gluing, a special installation is used that stirs soluble glue. If the bottom of the bags is glued, the tube should have longitudinal cuts and, if necessary, a hole for air to escape when filling the paper bag with cement, dry construction mixtures, other bulk materials.

The second stage is applying information about the product to the front side of the package or bag, trademark etc. Logos and designs are applied in the following ways:

• Offset printing is performed on a flat product and is used for numerous runs.
• Silk-screen printing - used for small drawings and logos, applied to a scan or finished goods, produced in small editions (up to 1000 pieces). Not suitable for full-color printing; it does not convey halftones well.
• Flexography is ink printing using flexible forms; it can be multicolor or monochrome; it is used for large print runs.
• Embossing - used only on printed paper sheets, when it is necessary to highlight any fragment of a design in a special way; there are no restrictions on the number of copies.

The third stage - the bottom of the paper bag is glued and stitched, the valve blank is prepared using a special semi-automatic machine for cutting paper tape. The valves themselves are manufactured on a valve machine. This operation is not necessary for open bags and packages; the valve is performed only for closed (valve) bags. Paper bags (open and closed) are divided into stitched and glued. Stitched ones are stronger, but are more expensive, since they require nylon thread in their production.

The fourth stage differs for stitched and glued paper bags and bags. For glued ones, final gluing by pressing is used. For stitched ones, the bottom is stitched using a “chain” stitch with two or one lining threads (depending on the required strength).

The fifth stage is pressing and packaging into bales on a packaging plant. The bales are then labeled and stored, or sent directly to the buyer.

Equipment for making bags

To produce paper bags you need special equipment. For glued and stitched bags you will need different machines. In the business plan for the production of paper bags we include the costs of high-quality equipment.

The price of the equipment is affected by the type of line and the power of the machine. The cost of a simple machine is about 190,000 rubles. A machine for producing a multilayer tube costs 430,000 rubles, a machine of a mixed type costs 880,000 rubles.

Mixed-type machines, despite their considerable price, pay for themselves quickly, since in an hour of work they can produce 210 workpieces in 2 layers. The automated line for the production of paper bags and packages has even greater capacity.

Additional equipment:

• a device that performs multilayer stitching on the bottom of a paper product;
• special equipment for loading paper;
• perforating machine;
• hydraulic press for boiling the produced products;
• printing device for multicolor or monochrome printing.

The video below shows the working process of the Fidia Shopper paper bag making machine.

For the premises where the equipment is installed, there are no special requirements for compliance with building regulations. We choose any room with access to electricity and water supply. The only requirement for the premises is compliance with fire safety standards.

Types of raw materials

To produce thin bags, efaline, cardboard, coated paper, moisture-resistant artlibris and luxpack paper, and special Kraft wrapping paper are used. In the production of paper bags, thick paper is used from recycled materials, for example, from recycled waste paper (see " "). To ensure the reliability and strength of the products, the paper is glued in several layers and additional transverse sizing is applied.

Staff

To work in 2 shifts, 3-4 workers will be required. When selecting personnel, it is necessary to hire workers with work experience! No special education or qualifications are required.

Costs of starting a company

Renting a suitable premises will cost 55,000-95,000 rubles. Special equipment for producing paper bags for small company costs about 600,000 rubles. Equipment for more large enterprises with several production workshops - at least 900,000 rubles.

Purchasing equipment is basic financial investment in our business, we will spend 600,000 - 900,000 rubles on this.

To purchase a fully equipped line you will need 2-4 million rubles.

It will cost 60,000-95,000 rubles per month to pay four workers. They work in shifts, no special qualifications are required. At the initial stage, 2 workers with a monthly salary fund of 30,000-40,000 rubles are enough. Additional expenses will be 10,000-15,000 rubles, taxes will be 95,000-120,000 rubles. per month.

Profitability

The production of paper bags and packages is a highly profitable business. At the initial stage, revenue from the sale of packages can amount to 250,000-400,000 rubles per month. The payback period is 1.5 years.

The cost of raw materials is 35,000 rubles per ton. For 1 bag you will need 0.09 kg of paper (bag size 120x150x50). The cost of paper for issuing 1 package is 35000x0.09/1000 = 3.15 rubles.

With salary costs for issuing 1 package in the amount of 0.05 rubles. and other expenses - 0.03 rubles. The cost of 1 package will be 3.23 rubles.

We set the selling price at least 10 rubles. We receive a profit from the sale of 1 package - 6.77 rubles.

Having 2-3 machines in a small production facility, working in 2 shifts, you can produce 6,000 paper bags per day, and at least 132,000 bags per month.

Net income from the sale of packages - 893,600 rubles. per month.

Business risks

The main problem affecting the profitability of the production of paper bags and bags is the search for cheap raw materials. It is recommended to use recycled materials. The production of bags requires a lot of energy. The solution to the problem is the acquisition of high-tech modern equipment.

The main problem is finding buyers. Agreements for future supply of bags must be created before production begins. Grocery stores may be interested in the packages retail stores, agricultural and industrial enterprises producing mineral fertilizers and building materials.

Assessment of the attractiveness of a business by the magazine website

Business profitability	(3.5 out of 5)	Business attractiveness 3.2
Project payback	(3.8 out of 5)
Ease of starting a business	(2.0 out of 5)
The production of paper bags is profitable ~30% and a quick payback business (~1.5-2 years) provided that a stable sales network is created. To open production, an initial investment of 2-4 million rubles will be required. for purchase technological equipment. No special permits are required for the premises with machines, except for fire departments.

Many industries use plastic containers - this is the most inexpensive and convenient way to package food, medicine, hygiene products, and toys. Which means entrepreneurial activity in this direction can become highly profitable. To start a business, you have to find a suitable premises, buy equipment for production plastic containers, study technology. Russian market is not overflowing with offers, so newcomers have every chance to take a strong position in this segment. A small enterprise, if you establish distribution channels, will very soon begin to generate consistently high profits.

To minimize any financial markets, analyze the sales market in a specific region. Are there many competitors? Will you find wholesale buyers? Where will you purchase raw materials? Having compiled detailed business plan production of plastic containers and packaging, you will be able to calculate costs and plan further activities.

Our business assessment:

Starting investment – ​​3,000,000 rubles.

Market saturation is average.

The difficulty of starting a business is 6/10.

Registration of a container production business

Start by registering your business. In this case, it will be more convenient to register the activity in the form of an LLC - this will provide an opportunity to establish cooperation with wholesale buyers and suppliers of raw materials.

Selection of OKVED, choice of taxation form, drafting of the charter future company– the procedure for registering an LLC is quite complicated. And in order to save yourself from running around the authorities, it is better to entrust the matter to lawyers.

Decide on the range of products

Production and sale of plastic containers as a business - advantageous direction. But to minimize financial risks and not open the 10th plant in the region, analyze the specific sales market. Plastic containers come in different varieties. Start producing one in which nearby industrial enterprises are interested - this will reduce transport costs for the delivery of finished products, and you will be sure that the entire volume of manufactured containers will go to customers.

Interested in purchasing plastic containers:

• pharmaceutical companies,
• food manufacturing factories,
• enterprises producing hygiene products.

Learn manufacturing technologies different types plastic containers - then you will be able to supply a variety of products to the market. You will definitely find wholesale buyers!

Production technology and necessary equipment

The production of plastic containers and packaging can be done using different technologies - it all depends on what characteristics the finished product should have and on the raw materials used. You will need the help of an experienced technologist to create specific recipes. You can work according to GOST or TU.

Polyethylene terephthalate, high and low pressure polyethylene, polyvinyl chloride, polypropylene, and polystyrene are used as raw materials in factories for the production of plastic packaging. Look for suppliers of raw materials that are located geographically closer to the plant you are opening. It can be beneficial to use recycled materials.

Enterprises often implement several technologies for manufacturing plastic containers:

• Extrusion. This is how hollow containers are made - vials, bottles.
• Vacuum forming. This is how cups, bottles, blisters of various shapes, and cases for confectionery products are made.
• Casting. This is how bottles are made.

Production of containers and packaging for food products will differ from the technology for manufacturing blisters and jars for medicines. But in general, the technological chain can be described as follows:

• Production of blanks using special equipment. To optimize the process, it may be more profitable to buy ready-made blanks.
• The molten plastic or workpiece takes the required shape using special equipment.
• The finished product is cooled.

Select equipment based on what technology is selected. Study the market for suppliers of automatic lines to equip your workshop - there are quite a lot of offers. The production line consists of the following machines and apparatus:

The price of equipment for the production of plastic packaging will depend on the capacity of the line, its configuration, and the country of origin. It is better to choose a line that will allow you to produce several types of products. To equip a low-power workshop you will need at least 1,500,000 rubles.

Production premises

Funds will also need to be invested in renovating the premises. Here all the standards put forward by the supervisory authorities - the SES and the fire inspectorate - must be observed.

As for the workshop area, look for a building of at least 100 m2. The premises need to be divided into zones - raw material acceptance, production itself, warehouses for storing raw materials and finished products. Office space and staff rooms will also be required. Look for an empty building on the periphery of the city - rent here is cheaper. In addition, the production of polymer processing is considered harmful - the workshop, according to regulations, must be located away from the residential area.

Sewage, heating, water supply, electricity - the workshop should have all the “benefits of civilization”. You will spend at least 300,000 rubles to renovate the premises.

Profitability of packaging production

The production of food plastic containers and packaging will require significant financial investments. If you calculate all the costs of starting an enterprise, you will get at least 3,000,000 rubles - purchase and commissioning of equipment, preparation of a workshop, provision of raw materials, registration of a business, rent for the first month of work. And costs can be even higher if you provide your own fleet of vehicles for delivering finished products. But at first, novice entrepreneurs can use hired transport or offer customers only a pick-up service for finished products.

As practice shows, an enterprise producing plastic containers will be able to recoup all costs no earlier than after 2 years of operation. And the main problem that awaits “young” factories is the lack of wholesale customers. Already at the stage of developing a business plan, try to establish contacts with potential customers of your products.

You will have to invest money in advertising to promote the product you produce in the consumer market. Calls industrial enterprises, advertising on TV and radio, articles in specialized magazines, participation in exhibitions - use different marketing tools!

In this article:

Packaging products made from cardboard and corrugated cardboard are today one of the most popular containers on the global and domestic market. The share of containers made from pulp and paper materials accounts for about 50% of the total volume of packaging consumed. This is explained by the fact that cardboard and corrugated cardboard are light in weight, characterized by high strength and low price. Therefore, paper packaging is used not only as a shipping container, but also as an individual wrapper.

Due to the constant increase in demand for paper packaging, many entrepreneurs are interested in how to organize industrial production of paper packaging from corrugated cardboard and cardboard? In order to answer the question posed, it is necessary to become familiar with the manufacturing technology of corrugated cardboard and cardboard, analyze the production of cardboard packaging and organizational details in opening an enterprise, and also draw up a detailed business plan.

Corrugated cardboard manufacturing technology

Before starting the production of corrugated cardboard, rolls of paper and cardboard intended for corrugation are placed in a room in which the air temperature should be more than 15 ° C. During the day, the process of conditioning should be carried out.

After this, the rolls are fixed on a rolling machine (unwinding machine) and then the prepared paper and cardboard are supplied to heating cylinders and intermediate rollers. This equipment heats and moistens the paper. Thanks to this operation, the glue penetrates better into the paper and ensures reliable adhesion to the cardboard.

Next, the production of corrugated cardboard is carried out on a corrugated press. On this equipment, the paper passes between corrugated rollers, the temperature of which is about 180 ° C. As a result of processing, a wavy layer of a certain profile is formed.

After this, the corrugated paper is placed in a glue-applying machine, where an adhesive film is applied to one side using a glue roller. The amount of glue can be adjusted using a dosing shaft. Next, the corrugated layer is combined with flat cardboard and processed by a pressure roller, resulting in a two-layer corrugated cardboard. This operation can complete the production of corrugated cardboard.

If three-layer corrugated cardboard is needed for the production of containers, then the two-layer corrugated cardboard is transported to a storage bridge, and then to a gluing machine. This equipment applies glue to the other side of the corrugated paper.

Finally, the corrugated cardboard is moved to a drying unit where it is glued and dried. The drying process can be carried out using electricity and steam or drying plates. During this operation, moisture is removed from the corrugated cardboard and the adhesive hardens.

After this operation, it is transported to the cooling part of the automated line. The cooling and drying process determines the characteristics of corrugated board.

The corrugated cardboard sheets are then fed into the department longitudinal-cross cutting, where it is cut and cut using circular knives. The cutting operation is very often combined with compaction. As a result of these operations, scoring lines are formed, thanks to which bending of sheets.

Finally, the corrugated cardboard is cut into sheets of specified parameters. The sheets are subsequently formed into corrugated cardboard packaging.

Equipment for the production of corrugated cardboard and packaging

A corrugated board production plant must have two lines:

• Corrugated cardboard production line;
• Line for the production of corrugated cardboard packaging. A modern corrugated cardboard production line must include a complex of high-performance automatic and semi-automatic equipment.

Corrugated cardboard and packaging production lines from TRANSPACK (China) are in great demand on the Russian market.

Therefore, for a novice entrepreneur, it would be advisable to purchase the “WJ-120–2200 D 1” line, the maximum speed of which is 120 m/min and the maximum blade width is 2200 mm.

To fully equip the plant, it is necessary to purchase a line for the production of corrugated cardboard packaging of the YKM-SB 3 series from the TRANSPACK company, which includes a set of machines for processing sheets and producing boxes of various sizes. The maximum productivity of automatic box production lines can be no more than 6,000 packages per hour.

The TRANSPACK line includes the following list of main and auxiliary equipment:

• Feed table;
• 3 pcs. printing sections;
• Slitting and scoring section;
• Rotary die cutting section;
• Automated sheet stacker;
• Automated folder-gluer machine;
• Scoring and cutting machine;
• Mini-slotter;
• Packing table;
• Waste paper press;
• Dissolver for glue production;
• Measuring instruments.

Taking into account the price level for equipment for the production of corrugated cardboard and packaging in 2013, capital investments for the purchase of lines will be at least 98 million rubles.

Cardboard production technology

Cardboard production is carried out as a result of a technological process that includes the following stages:

1. Preparation of raw materials includes a number of operations:

• The waste paper is dissolved in a pulper.
• cleaning waste paper from large ingredients, which is carried out using a high-concentration vortex cleaner.
• Additional dissolution of the purified mass is carried out in a pulsation mill.
• fine cleaning.

Next, the mass enters the composite pool, where rosin glue, starch and alumina are added to its composition. Finally, the paper pulp undergoes repeated fine cleaning using knot catchers and vortex cleaners.

2.Cardboard making. The paper pulp is supplied to special machines, where the substance is dehydrated, pressed, and dried. As a result of these operations, a cardboard sheet is formed. Finally, the recycled paperboard is passed through the rollers of a machine calender, where the sheets are flattened under high pressure.

The finished cardboard is wound onto a tambour shaft and sent to a slitting machine. On this equipment, cardboard is cut into sheets. Ends process cardboard production.

Equipment for cardboard production

A cardboard production plant must have an automated line. Such a line should include a list of equipment for the preparation of waste paper and paper pulp:

• Pulper;
• Vortex cleaner, which allows you to remove heavy inclusions;
• Turboseparator;
• Pulsation mill;
• Disc mill;
• Vibrating sieve;
• Knotter;
• Vortex cleaners to remove light impurities;
• Mixer for waste paper pulp.

A cardboard production line must also include a specialized machine that forms the cardboard web, dewaters it and dries it. A modern machine for the production of cardboard can produce 20-300 tons of products per day, the maximum width of the web can be 6000 mm.

To make cardboard you need the following raw materials:

• cellulose,
• waste paper
• or their composition.

It is known that to produce 1 ton of cardboard you need:

• 2 tons of steam;
• 1.1 tons of waste paper;
• 600-800 kW of electricity;
• 15-20 cu. m 2 water.

Technology for manufacturing paper packaging from cardboard and corrugated cardboard

The technology for manufacturing containers from cardboard and corrugated cardboard depends on the equipment available at the enterprise. Equipment for cardboard packaging is selected based on planned production volumes, nomenclature and box design.

The production process for manufacturing containers from cardboard and corrugated cardboard includes the following stages:

• Sheet cutting. To cut corrugated cardboard, enterprises use a cutting and scoring machine.
• Printing. Single-color or multi-color printing is applied at the flexographic station.
• Formation of blanks for boxes. Depending on the design of the boxes, different equipment may be used at this production stage.
• Gluing boxes. At this stage, the corrugated cardboard packaging enters the folder-gluer machine.

The box production machine operates in automatic mode.

Upon completion of the production process, cardboard products are formed into tied bundles, which are placed on a pallet. For further ease of transportation, the packs are bundled into pallets. At this operation, the production of cardboard boxes is completed.

Organizational subtleties in opening an enterprise

To organize an enterprise for the production of corrugated cardboard and corrugated containers, it is recommended to register the business as an LLC on common system taxation.

OKVED codes:

• 21.21 – “Production of corrugated cardboard, paper and cardboard packaging”;
• 21.11 – “Production of cellulose and wood pulp”;
• 21.12 – “Production of paper and cardboard.”

When manufacturing corrugated cardboard and packaging, it is necessary to adhere to the standards of GOST 7376-89, GOST 7420–89, GOST 7691–81.

Business plan for organizing an enterprise for the production of corrugated cardboard and packaging from it

The planned enterprise must include two production sites:

• For the production of corrugated cardboard;
• For the production of containers.

For the production of corrugated cardboard, the company plans to order all the raw materials - paper and cardboard sheets - from Mari PPM OJSC. Delivery of raw materials will be carried out by rail and road transport.

Requirements for production premises

Production facilities in which corrugated cardboard and boxes are produced must have the following parameters:

• For the production of corrugated cardboard, a premises with an area of ​​about 1400 m2 is required;
• It is necessary to allocate 1000 m2 for packaging production. In the production area, ventilation should be designed in accordance with SNIP 2.04.05–91, the fire safety system – SNIP 21–01–97. Temperature in production premises should be more than 18 °C, and relative humidity should not exceed 80%. Requirements for warehouses for finished products and raw materials

Warehouses for storing packaging and raw materials must meet the following parameters:

• The warehouse area for corrugated cardboard must be at least 500 m2;
• The warehouse area for raw materials should be 500 m2;
• Warehouses must be protected from groundwater and sources of moisture;
• The indoor air temperature should be more than +5 °C.

Personnel requirements by category:

• Director;
• Chief accountant;
• 24 workers involved in the production process.

Total: 26 people.

The work of the company's employees should be organized in 3 shifts. The duration of one shift is 8 hours, 5 day work week.

Cost of corrugated cardboard and packaging

To calculate the cost of 1000 m2 of corrugated cardboard, we take into account the cost of raw materials for the manufacture of 1000 m2 of finished products. The cost of raw materials for making 1000 m2 of corrugated cardboard is: 3 rubles/m2 * 1000 m2 = 3000 rubles.

Total CC=3000 rubles.

Electricity costs:

To produce 1000 m 2 of corrugated cardboard, 1500 kW/h is consumed.

Total electricity costs (Se) will be: 1500 kW/h * 4 rubles. = 6000 rubles;

Steam costs for process operations:

The cost of 1 Gcal of steam is C = 161.32 rubles;

The specific rate of steam consumption for corrugated cardboard production is 4 Gcal;

Total costs for steam (St) will be: 161.32 rubles/Gcal * 4 Gcal = 645.28 rubles.

Expenses for paying wages to workers: 328,000 rubles per month, per year – 3,936,000 rubles.

Co (expenses for basic and additional wages for workers to produce 1000 m 2 of corrugated cardboard) = 400 rubles.

Payroll taxes – 140 rubles.

Expenses for maintenance and operation of equipment (Ccm): 4000 rubles per year;

Calculation of the workshop cost of 1000 m 2 of corrugated cardboard: SSts = SS + Se + St + Co + SsmSSts = 3000 rubles + 6000 rubles + 645.28 rubles + 400 rubles + 4000 rubles = 14045.28 rubles

Workshop cost for the entire volume of corrugated cardboard produced per year: CCtsg = 126,406,800 rubles.

Costs for manufacturing corrugated cardboard packaging

Let us assume that they amount to 2.5% of the workshop cost:

As a result of calculations, it was found that annual costs for corrugated cardboard packaging will be: 3,110,406 rubles, per unit. products (1000 m 2 of corrugated cardboard) costs will be 352.3 rubles.

General plant expenses: 6,220,500 rubles per year, per 1 unit. products – 706.5 rubles.

Expenses for renting premises: 1300525 rubles per year, for 1 unit. products – 152.1 rubles.

Total full cost will be: Sp (per 1000 m 2 of corrugated cardboard) = 15396.18 rubles, for the annual production volume the cost will be 862186.08 thousand rubles.

Revenue

The total volume of corrugated cardboard for the month is 5821200 m2;

The volume of corrugated packaging per month is 250,000 pcs. The average market cost of 1 m 2 of corrugated cardboard is 15 rubles.

Total revenue for the sale of corrugated cardboard will be: 5821200 m2 * 15 rubles/m2 = 87318000 rubles. The company plans to sell part of the corrugated packaging (50%) at a price of 20 rubles per piece, and the remaining part - 25 rubles per piece.

Total revenue for the sale of corrugated packaging will be: 125,000 pcs. * 20 rub. + 125000 pcs. * 25 rub. = 25000000 + 31250000 = 5625000 rubles.

Total revenue for the month: 92943 thousand rubles.

Revenue for the year will be 1,115,316 thousand rubles.

Net profit for the year will be: 1115316 thousand rubles – 862186.08 thousand rubles = 253129.92 thousand rubles, net profit for the month– 21094160 rubles.

Capital investments for the purchase of equipment amount to 98 million rubles.

At this monthly level of income from production activities, the payback period will be 5 months. Calculations showed that the organization industrial production corrugated cardboard and packaging is a profitable and profitable type of business.

There are a number of business ideas that allow you to constantly make a profit and offer products that are interesting to your target audience. One of the most popular types activities in this regard - packaging business. It is this that will never lose its relevance, and regardless of the type of packaging you produce, your income will always be stable..

What to build a business on?

The most profitable is the production of plastic packaging, which is required by participants of approximately 1/3 of the market. The production of cardboard (paper) packaging will also be quite profitable. And, of course, you can produce blister packaging, in which you can package almost everything - from small parts for equipment to children's toys. When starting a packaging business, choose the most promising direction, having studied:

• Which industries are best developed in your region?
• who most needs regular supplies of packaging
• which products sell best and are in constant demand

After this, you can begin work on organizing own enterprise. First of all, you will need to register an individual entrepreneur and choose the appropriate taxation system. Then you can worry about choosing a room. You need a production area large enough to accommodate the entire line of equipment. It could be big production workshop, the basement of a building or a large garage (hangar). The main requirements for the premises are:

1. Its area should not be less than 300 square meters. m (if you produce plastic packaging) or 100 sq. m (if you are aiming at producing blister packs)
2. The building must be located away from residential areas (production is considered harmful)
3. The workshop must be equipped with good exhaust ventilation

Another important nuance, which distinguishes the packaging business - the availability professional staff. In this field of activity, it is impossible to do without qualified employees who know all formats of produced packaging and know how to use the equipment for its production. To begin with, you will only need to hire at least one such employee, but remember: he must be offered a decent salary.

How to organize work?

Before you open a packaging business, study its specifics. Speed ​​is very important in your work - the faster you produce the containers ordered from you, the more actively they are sold and the more customers you will have. At the first stage of your activity, the most important work: you make molds (it is advisable to do this with the participation of designers and constructors who can develop a packaging model and coordinate it with the customer). This stage lasts 3-5 months. At the same time, it is advisable to start a business with ready-made packaging solutions - this way you can find clients faster, and you will always have something to offer them. If you have immediately identified the industry with which you will cooperate, develop 10-15 ready-made solutions so that you can win different clients. The second step is to think about possible bonuses and promotions for clients. In particular, you can offer to apply a logo to packaging or produce labels. For these purposes, you will need to invite at least one designer to your staff who will do this work. The third step is the opening of the production line and the start of fulfilling incoming orders.

Is it profitable to open a packaging business?

The total amount of investment that you will need to allocate for your activity is 150-200 thousand dollars. You will need to pay:

1. 100 thousand dollars (minimum) - for the purchase of a complete set of equipment: an injection molding machine, an industrial refrigerator, a compressor (the most expensive equipment on the market is considered to be European equipment, so if you want to save money, choose South Korean or Chinese, however, the quality of such equipment can be seriously poor ")
2. 10-20 thousand dollars - for renting suitable premises
3. 20 thousand dollars - this is how much will be spent on wages of your employees, rent of premises and other organizational issues
4. 6-8 thousand dollars - for the development of molds

The profitability of your activities will depend on three components:

1. The quantity of packaging that will be ordered from you
2. Cost of container molds
3. Cost of raw materials for its production

The latter is especially relevant - if you decide to produce blister packaging for medical drugs, be prepared to purchase only high-quality and expensive raw materials. Otherwise, almost half of the products will be rejected. If we talk about the profitability of the business, then with a successful organization, your activities will pay off in 2-4 years. If you produce fairly expensive containers, the packaging business will quickly begin to bring you profit. However, if you are focused on producing low-cost packaging, be prepared for longer payback periods, and rest assured that you will definitely achieve optimal net income.